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Code
1008
The Challenge
The customer drills I-beams made from A36 structural steel using a Ficep structural beam drilling machine center with mist coolant.
In need of improvements, the customer requested a solution that would provide more tool life from the drill inserts.
The Original T-A structural steel drill easily met the customer’s goal.
Product: | Original T-A |
Objective: | Increase tool life |
Industry: | Structurl steel/ fabricator |
Part: | I-beams |
Material: | A36 Structural steel |
Hole Ø: | 0.875" (22.225mm) |
Hole Depth: | 0.4375" (11.113mm) |
The Solution
The Original T-A Drill
- Holder: 25010H-004IS052
- Insert: 151A-0028-TW
Measure | Competitor | Original T-A |
---|---|---|
RPM | 650 | 440 |
Feed Rate | 0.010 IPR (0.254 mm/rev) | 0.010 IPR (0.254 mm/rev) |
Penetration Rate | 6.5 IPM (165.1 mm/min) | 4.4 IPM (11.76 mm/min) |
Tool Life | 20 holes | 1500 holes |
The T-A offered 89.11% cost per hole savings over the competitor tooling. |
The Advantages
The Original T-A provided:
- 75x tool life increase
- Decreased cost per hole